Design of Cost-Effective Steel Surface Defect Detector Based on Deep Learning

Jundong Lee (1), Hwan Seog Kim (2), Yong Wan Ju (3), Byoungwook Kim (4), Sangmin Suh (5)
(1) Department of Multimedia Engineering, University, Gangneung-Wonju National University, Wonju, Republic of Korea
(2) Department of Information and Telecommunication Engineering, Gangneung-Wonju National University, Wonju, Republic of Korea
(3) Industrial Academic Cooperation Group, Gangneung-Wonju National University, Wonju, Republic of Korea
(4) Department of Computer Science and Engineering, Gangneung-Wonju National University, Wonju, Republic of Korea
(5) Department of Information and Telecommunication Engineering, Gangneung-Wonju National University, Wonju, Republic of Korea
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How to cite (IJASEIT) :
Lee , Jundong, et al. “Design of Cost-Effective Steel Surface Defect Detector Based on Deep Learning”. International Journal on Advanced Science, Engineering and Information Technology, vol. 14, no. 5, Oct. 2024, pp. 1786-92, doi:10.18517/ijaseit.14.5.11045.
Considering the productivity and profits of manufacturers, defects in steel products must be detected very carefully. Traditionally, machine learning-based methods such as support vector machines (SVM) have been widely used for steel surface defect detection (SDD). These machine learning methods rely on expert parameters, so their performance is susceptible to these parameters. Recently, deep learning-based methods independent of these expert parameters have been developed. The most popular of these uses is transfer learning, which allows for efficient learning by applying a previously trained model to a new problem. This approach can overcome existing methods' limitations and provide more accurate and efficient SDD solutions. In order to design the transfer learning-based SDD, input images should be modified and resized, which could cause input image distortion. Moreover, the transfer learning-based models generally have many layers and weights. This paper is motivated by the following questions. 1) Is the transfer learning-based model the best method for SDD? 2) What is the smallest model without compromising performance? This paper proposes a dedicated neural network for steel surface defect detection to answer the above questions. In addition, for cheap neural networks, the initially designed neural network is gradually reduced by monitoring the performances. We achieved a maximum f1-score of 0.978 and a minimum AUC of 0.995 from the experimental results.

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